Automatic turret rewinder for efficient nonwoven production

Since the 1970s, CAMPEN Machinery A/S has supported nonwoven and technical textile producers in increasing their winding efficiency. Our customers trust our reliable solutions, robust automation, and clear, solution-oriented support. The automatic turret rewinder is engineered for continuous production, precise web handling, and straightforward operation. Ideal for both in-line installation and retrofit, it benefits from decades of winding expertise. We design and build complete turret rewinder systems with a compact footprint, safe operator access, and clear layouts. Whether your objective is higher line speed, improved roll quality, or faster changeovers, our focus is measurable improvement. Learn how the automatic turret rewinder boosts output and minimises waste for a wide range of materials and formats.

Increase production uptime with streamlined roll changes

The automatic turret rewinder enables roll change on the fly through an automatic flying splice. This feature keeps your lines running without manual stops, cutting downtime and scrap. Consistent and fast changeovers, driven by servo technology, maintain stable web tension from the core through full roll diameter. This protects sensitive nonwovens and ensures high roll build quality. Thanks to a cantilever turret design, shaft handling and roll removal are easy and safe for operators.

The system handles production speeds up to 350 metres per minute and roll diameters up to ø1500 mm, with a maximum roll weight of 500 kg. Integrated edge trim and in-line slitting allow production of multiple narrow rolls in one pass, lowering operating costs and saving space. The design is compact and compliant with CE standards, providing safe operator access, robust guarding, and simple maintenance.

Automatic flying splice eliminates downtime and reduces material waste.
Servo-driven tension control ensures precise, stable roll build and clean edges.
Cantilever shafts simplify roll and core handling for safe, easy operation.
Integrated slitting optimises production of narrow rolls and reduces space requirements.
High operating speed achieves output targets without compromising on quality.

Your operators benefit from dependable splicing, consistently well-built rolls, and stable production quality throughout every shift.

Dependable performance and worker safety as standard

Every automatic turret rewinder from CAMPEN is engineered for daily, trouble-free operation. The robust frame and proven servo drives deliver long-term reliability, while optimised cable routing makes maintenance safe and easy. An intuitive HMI puts recipes, set points, and diagnostics at your fingertips. We use standardised parts to simplify servicing and speed up maintenance routines.

Safety is integral to every aspect of the machine. Turret rewinders are equipped with interlocked guards, emergency stops, and CE-certified safety features. Options such as a heavy-duty cross cutter let you handle more demanding nonwoven grades efficiently and minimise manual intervention.

Operator-friendly HMI minimises training requirements and prevents setup errors.
On-screen diagnostics and alarms speed up troubleshooting and reduce unplanned stops.
CE-compliant safety features make audits simple and ensure safe daily use.
Standard components streamline spare part management and preventive maintenance.
Option for turret unwinder integration further optimises upstream processes.

We offer full commissioning, operator training, and ongoing support to maximise your productivity and ensure consistently high roll quality.

Custom-fit turret rewinder configuration for every application

The automatic turret rewinder handles a wide range of applications, from roofing underlay and spunlace to airlaid, geotextiles, glass fibre, felt, and other technical textiles. We configure each machine to your preferred web width, core diameter, slitting demands, and roll logistics. Even low-density webs and speciality nonwovens can be processed reliably, with no compromise in handling or finished quality.

Flexible processes and quick adjustments

Edge trim and slitting modules convert your master web into several narrow rolls in a single step. Winding parameters are optimised for your material’s strength, thickness, and performance requirements. Flying splice recipes minimise web marks and deliver clean transitions, even on delicate or variable surfaces.

Customisable slitting heads produce smooth, precise cuts and minimise dust generation.
Recipe-managed splicing ensures stable results across product changeovers.
Large roll diameters up to ø1500 mm lower the frequency of roll changes in long runs.

Our engineering team offers technical advice, project management, and reliable solutions that fit your budget. From plant managers to technical buyers, you receive clear technical data and practical assistance matched to your production needs. For more turret rewinder features, visit CAMPEN turret winder.

Seamless integration for new and existing production lines

We supply automatic turret rewinders for both new lines and retrofit projects. Integration with your web handling, conveying, roll finishing, and labelling systems is straightforward. Our technical specialists support you from initial specification through to commissioning and after-sales service, ensuring a rapid, reliable installation and long-term productivity.

Every detail – from robust mechanical construction to proven servo control – is selected to maximise your uptime, roll quality, and operational safety. This makes the automatic turret rewinder a trusted choice for manufacturers across the nonwoven sector.

Automatic roll change reduces downtime and boosts overall productivity.
Consistent roll quality ensured by advanced tension management technology.
Cantilever design streamlines core handling and helps minimise required floor space.
Integrated trimming and slitting reduce process stages and total manufacturing costs.
CE-compliance and dedicated support give confidence in your long-term investment.

If you require a robust and easy to operate automatic turret rewinder for demanding nonwoven applications, CAMPEN Machinery A/S stands ready to support your operation.

Need help with your automatic turret rewinder project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.