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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    High-volume roll conversion solutions for nonwovens

    Since the 1970s, CAMPEN Machinery A/S has supported nonwoven producers with safe, efficient, and reliable high-volume roll conversion. Our robust systems enable stable web-to-roll processes for a range of technical textiles. Using proven mechanical engineering and precise control, we focus on high uptime, uniform roll formation, and safe, easy operation. Each solution is configured to your production goals, materials, and available space. Our equipment combines turret winding, in-line slitting, and cross cutting into seamless, high-volume roll conversion lines.

    Maximise productivity with automated turret winding

    Our automatic turret winding machine is tailored for high-volume roll conversion in nonwovens and technical textiles. Roll change on the fly and automatic flying splice support continuous production, reducing stops and downtime. Advanced servo-driven tension control ensures web stability at all speeds, keeping edges straight and rolls uniform—even during high-output shifts.

    The cantilever turret winder design allows safe, fast core loading and finished roll removal, which reduces manual handling and promotes operator safety. Our compact construction fits tight floor layouts and meets CE safety standards with proper guarding and intuitive HMI controls. Integrated slitting and edge trimming modules help optimise your process, reducing waste and secondary handling needs.

    • Automatic roll change keeps output high and minimises downtime.
    • Consistent tension control produces uniform density and reliable edge quality.
    • Cantilever shafts allow easy handling and quick changeovers.
    • In-line slitting and trimming reduce process steps and costs.
    • Supports line speeds up to 350 m/min for future growth.
    • Accommodates roll diameters up to ø1500 mm and 500 kg per position.
    • Operator safety with CE-certified machine design and clear interface.

    Install as a turret winder, in-line system, or alongside a turret unwinder for full process automation. We configure web paths, slitting options, and controls to meet your application and output targets for high-volume roll conversion.

    Solutions for a wide range of nonwovens and technical textiles

    Successful high-volume roll conversion demands accurate web handling and careful product management. Our turret type rewinders handle diverse nonwovens: from low-density webs and laminates to heavy-duty technical felts. With servo-driven dancer systems and nip control, tension and web thickness changes are compensated automatically. The result is reliable roll build and fewer defects during further processing or converting steps.

    Our equipment fits lines producing roof underlay, geotextiles, spunlace, airlaid, fibreglass mats, technical felts, and specialty industrial nonwovens. Integrated edge trim and in-line slitting finish rolls to precise width. For compact, dense webs, an integrated cross cutter guarantees a clean web transfer at each roll change. Every solution is built to deliver stable high-volume roll conversion and consistent performance shift after shift.

    • Applications for high-volume roll conversion:
      • Roof underlay and housewrap
      • Geotextiles and filtration media
      • Spunlace and airlaid substrates
      • Fibreglass mats and technical felts
      • Low-density nonwovens with narrow widths
      • Specialty industrial nonwovens and technical textiles

    Our lines integrate seamlessly with upstream and downstream equipment for a more streamlined, productive workflow. With accurate web guiding, stable tension management, and reliable roll handling, our systems reduce stops and scrap, producing a consistently high-quality roll every time.

    Expert commissioning, support, and lifetime value

    CAMPEN Machinery A/S has delivered robust winding and slitting machines worldwide since the 1970s. Our team joins technical expertise with real on-site experience. We tailor every high-volume roll conversion system to your material specs, budget, and layout. You benefit from a quality investment and long-term reliability.

    We enable high uptime, top roll quality, and safe working for your operators. Engineers value robust controls and easy maintenance. Managers count on stable output and long asset life. Quality personnel trust repeatable settings for consistent roll build. Buyers appreciate transparent support and spare part availability. We offer remote assistance, operator training, and a full lifecycle service for your nonwoven conversion machinery.

    • Modular configurations for your web width, line speed, and cut format.
    • Recipe management enables repeatable production runs.
    • Data tracking and logging support quality checks and OEE improvement.
    • Upgrades and retrofits extend your equipment’s performance.
    • Service and spare parts plans maximise output and machine life.

    For more on turret winding systems and options, see our product overview. We also provide upstream web handling, flexible slitting, and custom finishing modules for a full integrated, high-volume roll conversion line with accurate tension control.

    Important specifications for high-volume roll conversion

    • Line speeds: up to 350 m/min (varies with web width and type).
    • Maximum roll diameter: up to ø1500 mm, 500 kg per position.
    • Roll change: automatic flying splice for seamless, safe transitions.
    • Web handling: advanced tension control, nip rolls, edge guiding.
    • Finishing: in-line slitting, edge trim, cross cutting options integrated.
    • Safety: compact, CE-compliant design with operator safeguards throughout.

    Take the next step in reliable roll conversion

    Are you planning a high-volume roll conversion project and need less downtime and more stable output? We are ready to help. Send us your material details, target roll size, working width, and line speed. We will outline a clear solution, timeline, and ROI calculation. Get started on our product page or contact us directly for a technical discussion and quote.

    Need help with your high-volume roll conversion project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Peder from Campen