Reliable nonwoven roll change on the fly for improved production

For decades, CAMPEN Machinery A/S has delivered reliable, high-speed winding and slitting systems for nonwoven roll change on the fly. Our robust equipment supports high throughput, stable roll quality, and safe production environments. By listening to each customer’s needs, we guide you from initial planning to daily machine operation. If you need nonwoven roll change on the fly, our turret winder solutions help reduce downtime and safeguard consistent product quality. We focus on process stability, lowered waste, and improved roll cost efficiency.

Key reasons to select CAMPEN for efficient roll changes

Our automatic turret winder ensures true nonwoven roll change on the fly. Using a flying splice system, you maintain continuous production—even at full line speeds. The cantilever turret winder design reduces manual roll handling, helping lower operational risks and speed up changeovers. Built-in servo-driven winding with precise tension control delivers dependable web tension, so each roll meets your process requirements. This approach strengthens efficiency, reduces material waste, and increases machine uptime.

CAMPEN develops nonwoven roll change on the fly solutions tailored to diverse production needs. From simple turret rewinders to integrated in-line turret winder and turret slitter rewinder configurations, we prioritise operator safety and ease of access. The compact turret winder design and full CE certification simplify installation and ensure safety compliance within existing production lines. Our machines fit seamlessly with unwinding, surfacing, and packaging equipment—making system integration straightforward.

• Automatic flying splice keeps throughput high and reduces unnecessary stoppages
• Consistent tension control protects both thin and thick web materials
• Cantilever shafts enable faster, safer roll changes
• Edge trim and in-line slitting options reduce further conversion requirements
• High-speed winding rates up to 350 m/min suit demanding production lines
• Accommodates roll diameters up to ø1500 mm and weights to 500 kg
• Compact, CE-approved turret winder design supports efficient layouts

Application-focused turret winding for nonwovens and technical fabrics

Nonwoven roll change on the fly is essential for varied web types and technical textiles. Each nonwoven turret winder is custom-configured to your web width, roll dimensions, and process specifications. Whether you process spunlace, airlaid, geotextiles, fiberglass, felt, or roof underlay, our turret winding machine maintains stable tension and precise cutting.

Servo-driven turret winders with advanced tension control provide constant torque from core to finished roll. The flying splice function aligns and bonds the web, delivering consistent and safe web transfer without slowing production. User-friendly HMIs, recipe management, and guided setup ensure easy machine operation, while robust components help your maintenance teams respond quickly.

• Spunlace and airlaid: Gentle adjustment settings minimise web stretching or wrinkling
• Geotextiles and roofing underlay: Strong splicing enables high-speed, reliable run-throughs
• Fiberglass and felt: Tuned pressure maintains roll edge and internal formation
• Low-density nonwovens: Advanced drive technology prevents telescoping and core damage
• Technical textiles: Flexible slitting and accurate web guiding enable tight width tolerances

CAMPEN can supply a stand-alone turret winding machine or integrate an in-line turret winder within your full production line. This flexibility makes nonwoven roll change on the fly reliable and easy to implement, even within complex or specialty processes.

Seamless line integration, safety, and long-term support

Our turret rewinder and turret winder with tension control connect smoothly with your upstream and downstream systems. Machine speeds, controls, and web paths are matched to your line—making every nonwoven roll change on the fly seamless. The result is fewer manual interventions, enhanced operator safety, and consistent output.

Every nonwoven roll change on the fly solution is engineered for maximum safety and operator comfort. CE-marked guarding, safe torque off, and easy troubleshooting come as standard. The compact turret winder design improves access and reduces installation effort, while remote support and robust spare parts supply protect your investment.

• Direct integration reduces commissioning times and start-up waste
• Modular design streamlines maintenance and can lower lifecycle costs
• Clear technical documentation and focused training support your team’s skills
• Global service ensures quick response and spare parts delivery
• Extensive winding and slitting experience secures long-term performance

Leading nonwoven manufacturers rely on our robust, reliable turret winders. Suitable for a variety of web types, widths, and roll weights, these solutions centre around safe, high-quality nonwoven roll change on the fly.

Improve your nonwoven production with reliable on-the-fly roll change

When you need to increase uptime, improve roll quality, and raise operator safety, our nonwoven turret winder range is proven and robust. Share your web details and process requirements, and our team will recommend a dependable, cost-effective solution—for all aspects of nonwoven roll change on the fly.

Need help with your nonwoven roll change on the fly project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.