turret winder systems for nonwovens and technical textiles

Since the 1970s, CAMPEN Machinery A/S has delivered reliable and easy-to-operate turret winder systems for nonwovens and technical textiles. Every turret winder we supply is designed with robust mechanics and precise servo controls, ensuring stable performance shift after shift. Our solution-oriented approach means we design, manufacture, and integrate turret winders to help you address real production challenges. These winding machines protect uptime, improve roll quality, and reduce operating costs. Whether you choose an automatic turret winder for in-line integration or stand-alone operation, you receive a compact and safe unit that keeps your production line running efficiently.

Continuous production with advanced winding technology

CAMPEN’s cantilever turret winder uses a secure flying splice for roll change on the fly. This technology enables continuous web production without the need to stop for roll changes, which improves output and line efficiency. A servo-driven turret winder maintains steady tension during splicing and acceleration, which delivers consistent roll build quality. These compact turret winder systems are CE-approved, straightforward to integrate, and can upgrade both new and existing machines.

The turret winder can be configured for high-speed in-line winding, as a turret rewinder after slitting, or as a turret slitter rewinder for combined processes. Our solutions handle a wide range of web widths for nonwovens as well as technical textiles. Roll diameters can reach up to ø1500 mm, with typical roll weights up to 500 kg. Maximum operating speeds are up to 350 m/min, depending on the specific material and roll density.

• Automatic roll change reduces downtime and increases throughput.
• Servo-driven tension control ensures tight rolls and stable edges.
• Cantilever shafts speed up loading and unloading and improve safety.
• Edge trim and in-line slitting enable multiple roll widths in a single process.
• Compact frame design minimises footprint and simplifies installation.
• CE-approved construction ensures operator safety and regulatory compliance.

Each automatic turret winder provides a clear operator interface with reliable diagnostics. Operators can set recipes, monitor tension values, and control vital roll parameters for safe and efficient winding.

Tailored winding for nonwovens and technical fabrics

CAMPEN’s nonwoven turret winder is engineered for demanding processes such as roof underlay, geotextiles, spunlace, airlaid, fibreglass, felt, and other technical textiles. Sensitive or low-density webs benefit from controlled winding torque and precise nip control. For thick or compact webs, specialised cross cutters for nonwovens and robust winding stations help you achieve high roll hardness.

The turret winder can include edge trim, integrated slitting, and on-board quality monitoring. These features deliver consistent roll width and diameter, help reduce waste, and minimise post-processing work. When required, the turret rewinder can incorporate an upstream slitter, creating a complete turret slitter rewinder line.

• Flying splice delivers secure web joining with minimal waste at roll change.
• Recipe-controlled settings speed up changeovers between products.
• Integrated slitting lowers manual converting needs and reduces labour.
• Accurate tension control at all speeds prevents telescoping and core collapse.
• Optional turret unwinder integration enables closed-loop control with earlier line equipment.

Each servo-driven turret winder can be tailored to your materials and core specifications. You get long-term reliability and even roll build quality, whether processing narrow felts or wide spunlace products. Our experience with in-line turret winder integration ensures smooth web handling across your production process.

Partnering for high-performance turret winder solutions

For more than fifty years, CAMPEN has supported global manufacturers with turret winder and slitting solutions. Our engineering team understands the specific challenges of nonwoven production and web converting. We specify robust drives, sensors, and control components that are widely available and easy to maintain. As a result, you benefit from consistent output and low total cost of ownership for every CAMPEN turret winder.

From the first concept to commissioning, we work closely with your engineering and operations teams. We support with production trials, set up splicing parameters, and align safety functions with your plant standards. After installation, you receive expert training, rapid spare parts delivery, and responsive remote troubleshooting support.

• Process-driven design helps you reach production goals while keeping costs low.
• Modular options make it easy to scale turret winder features as your needs change.
• Comprehensive documentation and CE compliance simplify audits and certifications.
• Remote diagnostics enable quick service intervention and protect uptime.
• Strong value for money throughout the equipment lifetime.

Whether your site requires a single automatic turret winder or a fully equipped turnkey line, CAMPEN builds the solution around your process demands. For detailed technical information and configuration choices, visit our turret winder page.

Consult our expertise for your turret winder upgrade

If you are looking to increase uptime or improve finished roll quality, share your web requirements, core dimensions, and target specifications with our team. We will recommend the right turret winder system based on your speed, tension, slitting, and safety needs. Find out how a CE-approved, compact turret winder from CAMPEN can enhance your production performance. Reach out to our technical team for a project review using our contact page.

Need help with your turret winder project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.