turret winder with tension control and flying splice for reliable nonwoven production

Since the 1970s, CAMPEN Machinery A/S has delivered reliable winding and converting equipment for the nonwoven and technical textile industries. Our turret winder with tension control and flying splice offers stable roll build-up and supports continuous production. We apply a robust engineering approach, focusing on easy operation, maximum uptime, and safe integration with your production line. Each turret winder system is configured to fit your specific material, width, and speed requirements, with full support from concept to service.

Automated turret winding for demanding nonwoven and textile applications

The automatic turret winder with tension control and flying splice is tailored for nonwovens and technical textiles—including spunlace, airlaid, fibreglass, roof underlay, geotextiles, felt, and other specialty materials. This cantilever turret winder design minimises changeover times and simplifies roll handling for the operator. The system is ideal for handling low-density webs, narrow working widths, and multi-lane output in industrial settings.

Integrated servo-driven technology ensures precise web tension at all speeds. The flying splice mechanism allows seamless roll changes, maintaining continuous production with minimal intervention. Use the turret winder with tension control and flying splice in-line after web forming, bonding, or as a turret slitter rewinder for edge trim and multi-format output.

• Automatic roll change increases uptime and boosts production rates.
• Advanced tension control maintains even roll density and prevents defects.
• Cantilevered shafts make roll handling safer and faster for operators.
• Built-in slitting and trimming improve material usage and reduce waste.
• Space-saving turret winder footprint enhances production line layouts.

The turret winder with tension control and flying splice is proven in the field, running at speeds up to 350 m/min, depending on web type and line specification. It accommodates roll diameters up to 1500 mm and roll weights up to 500 kg per position. The machine is CE-approved for operator safety and meets strict EU compliance standards. Available options include in-line cross cutting for heavy or compressed nonwovens and precision edge trimming systems to enhance roll quality.

Stable winding quality and efficient production control

Maintaining high roll quality begins with precise, servo-based winding. Our turret winder with tension control and flying splice addresses key challenges such as taper tension and controlled nip pressure, safeguarding against roll telescoping or starring. Operators benefit from consistent output and easy machine adjustments, supporting multiple grades and product changes. The flying splice creates reliable roll changes at all speeds and ensures optimal web alignment during transitions.

Your turret winder setup is configured for each specific process. For spunlace and airlaid webs, custom web paths minimise the risk of surface marking. Robust drives and shafts are specified for abrasive or heavy web types, including geotextiles and roofing underlay. Fibreglass and felt applications benefit from special web supports and dust-reducing covers to maintain clean production conditions.

• Edge trimming and in-line slitting combine high output with finished roll presentation.
• Cross cutting options manage thick or compressed nonwovens safely.
• Recipe management streamlines product changes and training for new operators.
• Integration interfaces connect seamlessly with upstream and downstream equipment.
• Comprehensive CE safety features facilitate regulatory compliance and user confidence.

Designed for continuous operation, the turret winder with tension control and flying splice helps maintain line productivity and reduce stoppages. Accurate splicing and tension control prevent downstream process issues. Energy-saving drives and the space-efficient footprint lower operating costs. The result is a turret winder system that is both easy to use and maintain, delivering reliable performance in demanding settings.

Expertise and service in winding technology

With decades of experience in winding system design, we serve nonwoven manufacturers worldwide. Our expertise covers web handling, coating integration, and a wide range of material properties. We ensure that your turret winder with tension control and flying splice fits seamlessly into new or existing process lines, including options for upstream web forming and downstream packaging. Our technical support covers documentation, on-site training, and fast remote service as required.

Each servo-driven turret winder is tested for layout, safety, and control functionality before delivery. Our engineers oversee installation, commissioning, and operator training. A complete package of spare parts and maintenance schedules ensures reliable long-term operation. You benefit from a robust, cost-effective turret winder system and dedicated aftersales support for your production goals.

• Continuous production via automated roll change reduces material waste and line downtime.
• Consistent winding tension secures uniform roll structure and stable machine function.
• Cantilever design accelerates safe roll handling and maintenance access.
• Compact, CE-certified layout supports efficient production plant designs.
• Proven partner for advanced nonwoven winding applications globally.

Whether you are focused on boosting uptime, evaluating new machinery, or optimising roll output, our turret winder with tension control and flying splice provides a reliable platform. The system supports multiple slitting configurations, various core diameters, and custom web widths (depending on mechanical limits). Upgrades such as automated measurement and advanced control interfaces are also available to future-proof your investment.

Need help with your turret winder with tension control and flying splice project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.