Robust web rewinding lines for nonwovens and technical textiles

For more than 40 years, CAMPEN Machinery A/S has delivered reliable web rewinding equipment for the nonwovens and technical textiles industries. Our robust web rewinding lines are developed to meet demanding production requirements and high quality standards. We integrate web rewinding and slitting systems into both new and existing manufacturing plants. Each solution is engineered for your specific materials, process speeds, and roll dimensions, ensuring consistent roll quality and easy operation in daily use.

Engineered web rewinding lines support efficient and stable converting

We design web rewinding systems that provide high-quality rolls, whether your operation needs in-line or off-line converting. Every web rewinding solution is tailored to match specific substrates, target roll sizes, and unique performance goals. Our approach ensures speed control, accurate tension management, and precise winding, which work together to promote stable, repeatable production output.

• Twin roll slitters and centre-driven slitters are suitable for a wide range of technical textile and nonwoven materials at varying widths.
• The three-knife slitting system delivers consistently clean edges, supporting slit widths from 40 to 100 mm.
• Edge trim control from 30 to 50 mm minimises waste and enhances the final roll appearance.
• Cross cutting integrated into the line streamlines downstream packaging and further handling.

Key modules such as shaftless unwinders and accumulators complement robust tension and speed controls. This ensures web rewinding processes are safe and help prevent unplanned stops. The Siemens S7 PLC and HMI promote user-friendly operation and fast recipe changes. Automatic slitting and winding shorten changeover times and help deliver consistent results throughout each shift.

CAMPEN web rewinding lines are equipped to process geotextiles, spunlace nonwovens, airlaid, technical felt, fibreglass mats, artificial and faux leather, as well as plastic films like polyethylene. With a maximum web width up to 5.1 metres and rolls weighing up to 2,000 kg, we support applications from development projects to full-scale production runs.

Consistent roll quality, process control and safe operation

A predictable, uniform roll structure safeguards your brand and reduces customer claims. Our tension-controlled web rewinding optimises roll density and structure, supporting reliable downstream converting and smooth unwinding on your customers’ lines.

• Closed-loop tension control ensures even lay-on across the entire web width.
• High-capacity slitting and winding modules support throughput without compromising on roll integrity.
• Integrated recipe management reduces the risk of operator error and accelerates line start-up.
• Safety interlocks, protective guards, and ergonomic machine design can improve operator safety.

Accessible design enables fast knife changes and straightforward cleaning or servicing. The control system integrates with upstream and downstream equipment, managing synchronisation for smooth, uninterrupted product flow. Diagnostics and alarm logs are included to assist your team in resolving issues quickly and effectively.

We are a reliable partner for leading manufacturers in the nonwoven and technical textile sectors. Our web rewinding and slitting solutions are proven in production environments worldwide. Customers gain robust systems supported by a team with practical industry expertise.

Integrated web rewinding systems and professional lifecycle support

We manage every step of your web rewinding project: from integration with unwinders, accumulators, and packaging to data connectivity and system upgrades. Both in-line and stand-alone web rewinding arrangements are customised for your plant layout and production strategy. Our dedicated team coordinates mechanical, electrical, and control components to ensure a seamless overall solution.

• Siemens S7 PLC and HMI provide intuitive operation and safer staff training.
• Centralised recipe handling enables consistent roll quality across products, shifts, and operators.
• Accessible process data supports ongoing quality improvement and documentation.
• Modular upgrades allow your web rewinding line to adapt as business needs change.

We provide comprehensive support, including planning, installation, commissioning, and staff training. Maintenance services, genuine spare parts, and remote assistance help maximise uptime throughout the machine’s service life. Clear, direct communication with your technical and purchasing teams ensures you are always informed on system performance and ongoing cost of ownership.

Whether you work with geosynthetics, high-loft nonwovens, or plastic film, our web rewinding systems are adapted to your products and operational objectives. This approach secures stable performance, enhanced safety, and consistent roll quality for every application.

Main advantages of CAMPEN’s web rewinding equipment

• High throughput and stable tension reduce web breaks and start-up waste.
• Repeatable slitting and winding improve downstream processing efficiency.
• Shorter changeover times help minimise idle periods and product waste.
• Operator-friendly machines support strong OEE and safer operation.
• Durable, robust construction lowers long-term maintenance and running costs.

Need help with your web rewinding project? Talk to our engineers or request an assessment today. Learn more at www.artandthemachine.com/nonwoven or contact us at www.artandthemachine.com/contact-us.